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Repair Manuals

Links to Documents

Corvair and Corvair 95 Repair Manuals

1961 manual cover


1962-63 manual cover


1964 manual cover

Pdf copies of the 1965 shop manual, 1960-1969 parts manual, and other technical documents can be found here.

1-General Information
1961
1962-63
1964
FC pages
1961
1962-63
2-Lubrication
1961
1962-63
1964
FC Pages
1961
1962-63
3-Suspension
1961
1962-63
1964
FC Pages
1961
1962-63
1964
4-Steering
1961
1962-63
1964
FC Pages
1961

1964
5-Brakes
1961
1962-63
1964
FC Pages
1961
1962-63
1964
6-Powertrain
1961
1962-63
1964
FC Pages
1961
6A-Engine
1961
1962-63
1964
FC Pages
1961
6B-Clutch
1961
1962-63
1964
FC Pages
1961

1964
6C-Rear Axle
1961
1962-63
1964
FC Pages
1961
6D-Manual transmission
1961 3-Speed
1961 4-Speed
1962-63 3 & 4 Speed
1964 3 & 4 Speed
FC Pages
1961

1962-63
1964 4-speed
1964 3-speed
6E-Automatic transmission
1961
1962-63
1964
FC Pages
1961
7-Engine tune up
1961
1962-63
1964
FC Pages
1961
8-Electrical Systems
1961
1962-63
1964
FC Pages
1961
1962-63
1964
9-Fuel and Exhaust
1961
1962-63(includes turbo)
1964
FC Pages
1961-Carb
1961-Fuel tank
1964
10-Body
1961 2-door
1961 4-door
1962-63
1964
FC Pages
1961

1962-63
1964
11-Assessories
1961
1962-63 (adds AC)
1964
FC Pages
1961 Gas Heater
1961 Air Heater
12-Specifications
1961
1962-63
Dimensions and Gages
1961



Exploded Views (from Parts & Assembly Manuals)
Body assembly crash book
Motors Crash Book
Front Underbody Center Underbody Rear Underbody
Front Sheetmetal Side Sheetmetal Rear Sheetmetal
Doors, Windows, etc
Front Rear Pickup Ramp Pickup Tail Gate
Side detail Side lock Side Striker, Arm Side Window
Electrical
Headlight Assembly License Plate Lamp Windshield Washer Windshield Wiper
61 Radio Assembly      
Exteriors
Corvan Pickup Greenbrier front Greenbrier rear
Engine, Powertrain, etc.
Access Panel - early Access Panel - late Air Cleaner Battery
Clutch Distributor Engine Mount, front Engine Mount, rear
Generator PG Oil Color Shifter Linkage 61-62 Shifter Linkage 63-65
Fuel and Accelerator Control
Gas Tank Gas Pedal Fuel Pump and lines
Accel linkage - early Accel linkage - late Carb Linkage - early Carb Linkage - late
Heater and Defroster
Air Heater Controls Air Blower Hoses Air Duct & Hoses Air Ducts Detail
Gas Heater Asmbly Gas Htr Blower Gas Htr Distributer Gas Htr Controls
Interior
Front (Cab) Side view Rear view Instrument Panel
Seats Rear Floor Ctr Floor, mats, etc Engine Comp Lid
Steering and Suspension
Shock-Spring, front Shock-Spring, rear Steering Linkage
Steering Linkage w/ part numbers
Misc
Parking Brake Brake Pedal Pickup, level floor Bumpers



Technical Service Bulletins
1961

Corvair Service News 33(4) - Misc topics
DR-455: Intermediate Door Handle Rubber Bumper Retention 95
DR-458: Corvair Fuel Pump and Push Rod
DR-460: Transmission Linkage Deflectionand Excessive Reverse Engagement Effort - Corvair "95" Models with 4-Speed Tansmission
DR-463: Corvair Direct Air Heater Operation and Service Instructions
DR-464: Corvair "95" Rampside Door Safety Catch - Striker and Adjustments
DR-465: Front Brake Hose to Wheel Interference Corvair "95" Models
DR-469: Valve burning: 1960-61 Corvair and Corvair "95"
DR-470: Corvair "95" Direct Air Heater Service Information
DR-472: Engine Usage and Identification - Corvair and Corvair "95" Models
DR-480: Transmission Gear Disengagement - Corvair "95" and Greenbrier Models
DR-482: Carburetor Service Procedures - Corvair and Corvair "95" Models
DR-486: Valve burning: 1960-61 Corvair and Corvair "95"
DR-491: Front and Rear Trim Heights - Corvair and Corvair "95" Models
DR-493: Engine Cutout Right Turn - Corvair and Corvair "95" Models
DR-494: Front Brake Flange Plate Gasket 1960-61 Corvair Models
DR-495: Hard Starting - Corvair and Corvair "95" Engine - Hot Weather

1962

DR-528: Difficult cold weather startingh - 1961-62 Corvair amd Corvair 95
DR-536: Crankshaft rear main bearing revisions - Corvair and Corvair 95
DR-538: Relocation and revised oil pressure sending switch - Corvair and Corvair 95
DR-546: Hot weather idle 1961-62 Corvair amd Corvair 95
DR-551: Heavy Duty Exhaust valve 1960-62 Corvair
DR-552: Direct air heater leakage- 1961-62 Corvair amd Corvair 95
DR-556: 1963 Passenger car and truck identification information
DR-559: Self-adjusting brake conversion - Chevrolet - Corvair - Chevy II
DR-560: 1963 Gasoline and diesel crankcase capacities and oil level gauge dimensions
DR-561: Improved Exhaust Valve, 1961-62 Corvair 95
DR-563: Engine blower bearing -1960-63 Corvair and Corvair 95
DR-564: 1963 Generator/regulator and battery Line-up

1963

TSB #862: Rear Tire Wear - 1961-62 Corvair "95" Pick-Ups.
DR-585: Cylinder Head Reconditioning - 1960-1963 Corvair 5-7-900 (Except Turbocharged) And 1961-1963 Corvair "95"
DR-589: Difficult Hot Engine Re-Starting - 1963 Corvair (Except Turbocharged Models) And Corvair "95"
DR-590: Pinion Shaft Oil Leakage - 1960-63 Corvair w/ PowerGlide
DR-594: Revised Diagnsis and Adjustment Procedure - 1963 Delcotron Two Unit Voltage Regulators
DR-598: BackUp Light Switch Interference 1961-63 Corvair w/ 4-Speed Transmission
DR-612: Corvair And Corvair "95" Service valve Line-Up: 1960-63
DR-615: 1964 Passenger car and truck identification information
DR-616: Engine dust protection - 1961 - 63 Corvair and Corvair "95"
DR-620: Engine oil consumption - all models - all series
DR-623: Oil leaks a crankcase - 1960 - 63 Corvair and Corvair "95"
DR-626: Valve rocker cover leakage - 1960 - 63 Corvair and Corvair "95"
DR-629: Inlet valve stem oil seals - 1960 - 64 Corvair and Corvair "95"
Corvair Service News 34(9) October 1962 - 1963 Features
Corvair Service News - Corvair Extracts
Technical Information: Low Rear Trim Height 1963 Corvan and Greenbrier

1964


Accessories Installation Reference Manuals (Corvair-95 sections)
1961 Accessories Installation manual
1961
1962 Accessories Installation manual
1962
1963 Accessories Installation manual
1963
1964 Accessories Installation manual
1964
1965 Accessories Installation manual
1965
 
Thanks to Mark Corbin for providing most of these manuals


1961 Front End Collision
Damage Repairs
1960 Gas heater Repair
Cover image Front end repair Manual Cover image Part I
... Description and Operation
... Quick On-the-Car Checks
... Detailed On-the-Car Checks
Part II
... Service Procedures on the Car
... Service Procedures on the Bench
1961 Power Train Removal and Installation 1963 Self-Adjusting Brakes Communication
Cover image 1961 Power Train Removal
and Installation
Cover image 1963 Self-Adjusting Brakes Communication
1961 Servicing the Corvair Powerglide Transmission I & II
Cover image Servicing the Corvair Powerglide Transmission
-Part I
cover image Servicing the Corvair Powerglide Transmission
-Part II
1961 Servicing the Corvair Powerglide Transmission III-IV Corvair Valve Servicing
Cover image Servicing the Corvair Powerglide Transmission
-Part III & IV
Overhaul
Cover image Corvair Valve Servicing
1961 Over-Hauling the 4-speed Transmission Guardian Tune for the Corvair
Cover image Over-Hauling the 4-speed Transmission Guardian tune cover Part I... Mechanical Checks and Adjustments
Part II... Testing the Guardian Tune
1964 Tuning the Corvair Engine 1960 Overhauling the Corvair Differential Carrier
Cover image Tuning the Corvair Engine OtCDC coverOverhauling the Differential
Servicing Air Conditioning Systems Corvair Preliminary Service Information
Cover image Servicing AC Systems Cover image Corvair Preliminary Service Information
Major Collision Damage Repairs for the Corvair Truck and Car Wheel Alignment
Cover image Major Collision Damage Repairs for the Corvair Cover image Truck and car Wheel Alignment
Differential Technical Guide Powerglide Technical Guide
Cover image Differential Technical Guide

Two articles reprinted from the CORSA COMMUNIQUE, March 1998, and a discussion by Bob Ballew. With this information, anyone should be able to disassemble a differential, replace the bearings and seals, and setup the proper tooth contact

Cover image Powerglide Technical Guide

More writings of Bob Ballew, including: Vacuum Modulator, Transmission Leak, Powerglide Horsepower Race, Powerglide Lubrication, 140 Powerglide Transmission, Boost Those "Oldies", Modifying Powerglide Shift Cable, Downshift Timing Valve, Powerglide Governor, SID and 140

Rochester Carburetor Repair Manual Chevrolet Service News Vol 43(3) 1971
Cover image Rochester Carburetor Repair Manual Cover image Chevrolet Service News

This service bulletin addresses engine fume and other problems drawn from earlier volumes.Topics include oil and fuel vapor leaks, Exhaust system issues, hot weather idling and starting, right turn engine cut-out, and repair of the sound insulation on the rear inner panels of 95s.

Radio Repair Manuals (Corvair-95 pages)
radio manual
1961
radio manual
1962
radio manual
1963
radio manual
1964
radio manual
1965